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Answer:
All AR coatings deposited on
polymer lenses except Chemalux AR in the market are made of
brittle ceramic materials such as SiO2, ZrO2, TiO2. These
two materials belong to two families with different behaviors.
Polymer materials expand and contract 10 to 100 times more
than ceramic materials. When these two materials bond together
like AR coatings and exposed to heat, polymer lenses try to
expand 100 unit length while AR coatings only expand 1 unit
length. This will generate a bending over AR coatings, causing
AR coatings crazing (see the illustration in the left).
Chemalux AR coatings use hybrid
materials made of nanosize ceramic particles embedded into
polymer matrix, similarly to scratch resisting coatings. Therefore,
the thermal expansion is about same as the polymer lens. When
Chemalux AR coated lens is subjected to heat, there is no
thermal expansion mismatch, i.e. the Chemalux AR coatings
expand the same amount as the lenses. Actually, Chemalux AR
coatings are cured at about 100oC for more than one hour.
So, the Chemalux AR coated lenses never crack, craze when
exposured to the heat.
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